Wood Plastic Board Production Line

Wood Plastic Board Production Line

Jiahao Machinery’s wood plastic board machine adopts advanced twin-screw extrusion technology, integrating intelligent temperature control and a high-efficiency foaming system.

1. Wood Plastic Board Introduction:

Wood Plastic Board is a superior Product which has been developed based on experience of normal WPC foam board .
Wood Plastic Board, is made from the composition of eco-friendly natural fibers (agricultural husks), natural minerals, polyvinyl chloride besides other fillers and additives.
This product is highly resistant to decay, corrosion, moulding, fungal attack and rotting. It is termite proof and easily machinable.
Touted as complete value for money due to its waterproof and shield-like abilities against UV-Radiation, NFC is a definitive and superior alternative to wood, plywood and MDF/HDF.

Wood Plastic Board
2. Performance Characteristics:

  • Composition: Combines natural fibers (wood, hemp, rice husk) with a polymer matrix.
  • Properties: Water-resistant, termite-proof, fire-retardant, durable, and doesn’t splinter.
  • Sustainability: Utilizes agricultural waste, reducing reliance on traditional timber.
  • Appearance: Offers the natural look and feel of wood.

Wood Plastic Board Line

3. Application Scenarios:

Due to its excellent performance, Mainly suitable for:

  • Interior: Wall panels, modular kitchens, furniture.
  • Exterior: Facades, decking, cladding.

4. Wood Plastic Board Production Line:

Wood Plastic Board Production Line
Jiahao Machinery’s wood plastic board machine adopts advanced twin-screw extrusion technology, integrating intelligent temperature control and a high-efficiency foaming system. It can produce high-quality wood plastic free foamed or crust foamed wood plastic boards with uniform density, smooth surface, and stable physical properties in one step. The machine is equipped with a PLC intelligent control system, making operation simple and straightforward. The produced wood plastic foamed boards are widely used in furniture, building decoration, advertising, and other fields, and support customized adjustments to board thickness and density to meet different market demands.

Adopts a combination design of high-speed hot mixing and low-speed cold mixing to quickly achieve heating, shearing and cooling dispersion of raw materials, ensuring uniform distribution of each component at the molecular level and providing stable quality assurance for subsequent extrusion.

Mixer Model 300/600 500/1000
Main Motor Power 55 kw+11kw 75kw+15kw
Production Capacity 300-500 (kg/h) 500-600 (kg/h)
Mixing Time ≤10min/pot 12-15 min/pot
mixer

This extruder is specifically designed for PVC powder, employing a conical twin-screw foaming system and a precise temperature control system. Equipped with internationally renowned electrical components, it is stable, efficient, and supports customization.

Extruder Performance Parameters
NFC Board New Model JHZ-90 80/156 80/173 92/188
Capacity (kg/h) 550-650 300-350 400-450 500-600
Board Width (mm) 1220-2050 915-1220 1220-1560 1220-2050
Board Thickness (mm) 3-40 3-25 5-35 10-25
Lowest Density (g/cm³) 0.3-0.35 0.3-0.35 0.4-0.5 0.40-0.45
Production Energy Consumption (KW·h/kg) 0.22 0.36 0.30 0.28
Formula PVC / CaCO3 2:1 to 1:2 1:1 to 1:2 1:1 to 1:1.5 1:1 to 1:5
Twin Screw Extruder

The gap between the die lip and the die head directly determines the thickness of the product, while the overall width of the die head determines the maximum machinable width of the product. Therefore, the die is the core component for controlling the final dimensions of the product.

T-Die Width 1000/1320/2200mm
Product Width 915/1220/2050m
Product Thickness 3-30mm
T-Die

Four calibration tables work together under the drive of a hydraulic station to complete rapid cooling, stable heat dissipation and precision shaping in sequence, ensuring the dimensional accuracy, stress relief and high flatness of the board from foaming to finished product.

Each Calibrator Width 1500mm
Each Calibrator Length 500m
Product Width 1220mm
Qty’ of Calibrator 4 Couples
Hardness of Calibrator HRC 55
Adjusting Mode Oil Cylinder or AirCylinder
Calibration Table With Hydraulic Station

The haul off machine is the core equipment of the sheet production line. It provides a uniform and stable traction force to the sheet, ensuring continuous and stable output, and precisely controls the final thickness and flatness of the sheet through precision rolling.

Roller Surface Material Rubber
Roller Quantity 6//8//10 Couples
Frame Structure Integral 30mm Steel Plate
Press and Open Cylinder
Motor Power 5.5KW x 2 sets
Haul Off Speed 0.3-3 m/min
Speed Governor ABB Frequency Converter
Haul-Off

Jiahao Machinery can recommend the best sawing solution, such as top saw, bottom saw or integrated saw, based on the customer’s plate thickness, output and finished product specifications, to ensure cutting accuracy, cross-section flatness and process optimization.

Cutting Direction According to Product Thickness
Trimming Cutting Distance By Manual
Transverse Cutting Control by PLC
Cutting Length By Setting
Cutter

The equipment automatically stacks boards, accurately grabs boards of a fixed length, and neatly stacks them according to a preset method, ensuring efficient and continuous production, avoiding downtime and manual handling, and ensuring that the surface of the boards is undamaged, facilitating subsequent operations.

Plate Length (mm) According to Product
Control Method Automatic
Plate Suction Method Negative Pressure Suction Plate
Plate Stacking Method Post-positioned
Auto Stacker

This equipment is mainly used in the initial crushing process to break large pieces of waste, scraps, and substandard boards into smaller pieces or particles, providing uniform raw materials for subsequent fine grinding and improving processing efficiency.

Model SWP1300
Capacity 1500-2000kg/h
Feeder Size 1300mm
Blade Size 1000mm
Motor 75KW
Blade Qty 36
Blade Dia. 10mm
Crusher

This equipment is used to finely grind crushed PVC foam fragments into powder of a specific mesh size, so that they can achieve the fineness and uniformity required for mixing with new raw materials, so that they can be recycled in proportion without affecting the quality of the final product.

Model 850
Blower 7.5kw
Capacity 500-600kg/h
Feeder in Powder 2-12mm
Recycle Machine (Miller)

5. Technical Parameter

Production materials PVC
Screw Hardness HRC 58-62
Main Drive Motor Brand Siemens- Beide
Frequency converter Taiwan TECO
Low voltage appliances Schneider
AC contactor Siemens
Solenoid valve Imported Danfoss
Inverter ABB

6. Wood Plastic Board Extrusion Line Video:

7. ALL PRODUCT WE SELL:

  • PVC foam board production line
  • PVC rigid flooring machine
  • PVC edge banding machine (Single strip)
  • PVC marble sheet production line
  • PCPMMAABSPS sheet production line
  • PP/PE thick board production line
  • PVC roofing sheet production line
  • PVC edge banding machine
  • PVC free foam sheet production line
  • PCPPPE hollow sheet production line
  • ABS single layer & multi-layers sheet production line
  • Wide floor sheet. water proof sheet production line
  • PVC transparent sheet production line
  • pWC construction board production line
  • PVC/WPC door panel production line
  • PVCPE.PP/WPC profile production line
  • PVC window profile production line
  • PVC marble profile production line
  • PVC,PE,PPPPR pipe production line
  • Single wall/double wall corrugated pipe line
  • PP/PE foam sheet production line
  • PVC/WPC foam flooring machine

8. FAQ:

A:l. We are one of the leading manufacturers of extruder machinery.
2. Our company has made extruder machine about 10 years with strong experience and advanced technology.
3 .We have Professional technical teams, and will supply 24 hours services.
4 .Best Quality & Best Service with Competitive price

A:You should prepare raw material, workshop, water line, electric line, compress air(if you need I can help you buy air compressor).We would supply workshop layout drawing for you.

A: First of all, do not worry about the thing, we will test the machine before shipment. And if it happened, we will send our engineer to your factory to repair the machine.

We have CE,lSO certificates. And we have customers all around the world, we can test the machine after it finished for your checking, if it do not reach your demands, we will change or even give back your deposit.

Certificate Display

Reasons for Choosing Jiahao Machine:

  • Pre-sales service is provided by a team with ten years of experience, offering customized solutions;
  • Production relies on our own CNC center and skilled craftsmen to ensure reliable quality;
  • After-sales service includes full guidance on installation and commissioning, with comprehensive training to ensure you learn how to do it.
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery

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