WPC Door Panel Production Line

WPC Door Panel Production Line

Jiahao Machinery’s WPC door profile extruder is a professional production equipment for wood-plastic composite door profiles.

1. WPC Door Panel Introduction:

WPC door panels are a modern interior door material that integrates waterproofing, moisture resistance, high environmental friendliness, high stability, and aesthetics. It precisely addresses the shortcomings of traditional wooden doors in humid environments, making it an ideal choice for kitchen and bathroom doors and interior doors in damp areas. It represents an important trend in home building materials development towards high performance and environmental friendliness.

WPC Door Panel

2. Performance Characteristics:

  • Excellent waterproof and moisture-proof performance: This is its biggest advantage. Due to its plastic component, it does not absorb water, swell, or crack, making it ideal for damp environments such as bathrooms, kitchens, and basements.
  • High stability: It is not easily deformed or warped, and its susceptibility to temperature and humidity changes is far less than that of solid wood and ordinary MDF.
  • Environmentally friendly: Raw materials are largely made from waste wood, agricultural straw, and recycled plastics, turning waste into treasure. No glue is used in the production process, resulting in zero formaldehyde release and ensuring health and safety.
  • Appearance and texture: Mature surface coating technology (such as PVC film, PP film, PET film, etc.) allows for the imitation of various wood grains, stone grains, solid colors, etc., with realistic textures and a wide variety of choices. It has a smooth touch.

3. Application Scenarios:

Due to its excellent performance, Mainly suitable for:

  • Bathroom doors, shower doors.
  • Kitchen doors.
  • Balcony doors, storage room doors.
  • Interior doors in humid southern regions or on lower floors.
  • Places with high environmental protection requirements, such as schools, hospitals, kindergartens, and family bedrooms.

4. WPC Door Panel Production Line:

WPC Door Panel Production Line

Jiahao Machinery’s WPC door profile extruder is a professional production equipment for wood-plastic composite door profiles. Relying on a robust structure and advanced extrusion technology, the equipment achieves seamless molding of WPC material, enabling precise and efficient customization of door profiles in multiple specifications and designs. The finished product combines the texture of wood with the properties of plastic, is durable, weather-resistant, non-toxic, environmentally friendly, waterproof, and resistant to acid and alkali corrosion.

This equipment is suitable for door profile production needs in residential, commercial, and other scenarios, helping companies optimize material formulations and integration processes. While reducing wood consumption and practicing green environmental protection concepts, it consistently outputs high-quality WPC door profiles, making it an ideal production solution for wood-plastic composite door manufacturers.

Mixer Model 300/600 500/1000
Main Motor Power 55 kw+11kw 75kw+15kw
Production Capacity 300-500 (kg/h) 500-600 (kg/h)
12-15min/pot ≤10min/pot 12-15 min/pot
mixer

Depending on the cross-sectional design, the weight of each door panel typically ranges from 12 to 17 kg.

Extruder Model JHZ80/156 JHZ92/188
Main Motor Power 75 (kw) 110 (kw)
Production Capacity 300-400 (kg/h) 500-600 (kg/h)
Width Range 700-1100mm 700-1100mm
Thickness Range 30-45 (mm) 30-45 (mm)
Twin Screw Extruder

Size (mm) 600-1200mm or above
Thickness (mm) Customized
Heating Method Cast aluminum heating plate
Number of Heating Zones 16-28
Heating Power (kw) 25-45kw
Material 3CR17
T-Die

Length (m) 6-12 meters
Width (m) 2000mm
Vacuum pump power (kw) 11kwx2Sets + 7.5kw x1Set or customerized
Cooling method Water cooling
Water pump power (kw) 4kw*2Sets
Contactor Siemens & Chint
Calibration Table

With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed.

Traction motor power (kw) 5.5kwx2
Number of tracks 2
Effective traction width (mm) 600-2000mm or customerized
Traction speed (m/min) 0.2-2
Clamping method Pneumatic
Electric Siemens & Chint
Haul Off

With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed.

Cutting width (mm) 600-1200mm or customerized
Moving motor power (kw) 2.2kw
Moving speed control method Inverter
Cutting motor power (kw) 3
Fixed length method Encoder
Contactor Schneider
PLC System Delta or Siemens
Inverter Emerson or ABB
Encoder Autonics
Cutter

Plate length (mm) 2100 and 3000mm
Control method Automatic
Plate suction method Negative pressure suction plate
Plate stacking method Post-positioned
Auto Stacker

Model 1200
Blade Qty 56PCS
Blade Material Special high-quality knife steel SKD11
Main Motor 55kw
Capacity 4kw*2Sets
Recycle Machine (Crusher)

Model 500 or Customized
Dust Collector Included
Blade Material Special high-quality knife steel SKD11
Main Motor 30kw
Capacity PVC 40-80meshes, 150-250Kg/h
Recycle Machine (Miller)

5. Post-processing of Wood-plastic Door Panels:

1. Door panel blank (Extrusion machine) – Cutting straight edges (Precision panel saw) – Sanding (Sander machine) – Transfer printing (transfer printing machine) – Carving (CNC door panel carving machine) – Assembly (Worker) – Packaging (Worker)

WPC Door Panel Production Line

Model 1200
Max Cutter Length 3200mm
Max Cutter Width 1250mm
Max Cutter Width 70-80mm
Main Motor 5.5kw
Weight 1100kg
Precision Panel Saw

Model 1200
Max Cutter Length 470mm
Max Cutter Width 1200mm
Max Cutter Width 2-160mm
Main Motor 28kw
Weight 2400kg
Sander Machine

Transfer Printing Machine

Length (m) 6-12 meters
Width (m) 2000mm
Vacuum pump power (kw) 11kwx2Sets + 7.5kw x1Set or customerized
Cooling method Water cooling
Water pump power (kw) 4kw*2Sets
Contactor Siemens & Chint

X-stroke 1300mm
Y-stroke 2500mm
Z-stroke 200mm
Machining Accuracy 0.05mm
Main Motor 2kw
CNC Door Panel Carving Machine

6. Technical Parameter

Production materials PVC
Screw Hardness HRC 58-62
Main Drive Motor Brand Siemens- Beide
Frequency converter Taiwan TECO
Low voltage appliances Schneider
AC contactor Siemens
Solenoid valve Imported Danfoss
Inverter ABB

7. Door Panel Extrusion Line Video:

8. ALL PRODUCT WE SELL:

  • PVC foam board production line
  • PVC rigid flooring machine
  • PVC edge banding machine (Single strip)
  • PVC marble sheet production line
  • PCPMMAABSPS sheet production line
  • PP/PE thick board production line
  • PVC roofing sheet production line
  • PVC edge banding machine
  • PVC free foam sheet production line
  • PCPPPE hollow sheet production line
  • ABS single layer & multi-layers sheet production line
  • Wide floor sheet. water proof sheet production line
  • PVC transparent sheet production line
  • pWC construction board production line
  • PVC/WPC door panel production line
  • PVCPE.PP/WPC profile production line
  • PVC window profile production line
  • PVC marble profile production line
  • PVC,PE,PPPPR pipe production line
  • Single wall/double wall corrugated pipe line
  • PP/PE foam sheet production line
  • PVC/WPC foam flooring machine

9. FAQ:

A:l. We are one of the leading manufacturers of extruder machinery.
2. Our company has made extruder machine about 10 years with strong experience and advanced technology.
3 .We have Professional technical teams, and will supply 24 hours services.
4 .Best Quality & Best Service with Competitive price

A:You should prepare raw material, workshop, water line, electric line, compress air(if you need I can help you buy air compressor).We would supply workshop layout drawing for you.

A: First of all, do not worry about the thing, we will test the machine before shipment. And if it happened, we will send our engineer to your factory to repair the machine.

We have CE,lSO certificates. And we have customers all around the world, we can test the machine after it finished for your checking, if it do not reach your demands, we will change or even give back your deposit.

Certificate Display

Reasons for Choosing Jiahao Machine:

  • Pre-sales service is provided by a team with ten years of experience, offering customized solutions;
  • Production relies on our own CNC center and skilled craftsmen to ensure reliable quality;
  • After-sales service includes full guidance on installation and commissioning, with comprehensive training to ensure you learn how to do it.
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery
Jiahao Plastic Machinery

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