1. LVT Dry Back Flooring Introduction:

LVT dry-back flooring, also known as luxury vinyl flooring, is a popular flooring material. Here’s an introduction: Basic Structure: LVT flooring consists of multiple layers, primarily including a base backing, centerlayer，pvc décor film,wear layer,uv coating. Dry-back LVT flooring requires adhesives such as hydrating agents to be bonded to the subfloor, hence the name “adhesive flooring.”

Performance Characteristics:

1.High Durability: It boasts extremely high wear and scratch resistance, capable of withstanding heavy foot traffic and friction without easily breaking. Its wear-resistant layer typically undergoes UV coating treatment, further enhancing the floor’s durability and aesthetics.
2.Rich Decorative Effects: Surface textures and embossed effects can highly mimic natural materials such as wood and stone, achieving a near-perfect imitation, increasing the diversity and flexibility of decoration.
3.Easy Installation and Maintenance: Compared to other types of flooring, dry-back LVT flooring is relatively simple to install, requiring only adhesive. Furthermore, its maintenance costs are low; daily cleaning is sufficient to keep the floor looking new.

Application Scenarios:

Due to its excellent performance, dry-back LVT flooring is widely used in commercial facilities, hospitals, and homes. In the commercial sector, such as restaurants, cafes, and shopping malls, its high-simulation effect and durability make it an ideal choice. In hospitals, its antibacterial, anti-slip, and easy-to-clean properties provide a safe medical environment. In home decoration, its aesthetic appeal, durability, and ease of installation are also favored by consumers.

2. LVT Dry Back Flooring Production Line Composition:

Dry Back LVT Production Line is an efficient extrusion production line developed by Jiahao company based on the latest floor extrusion technology.
This new lvt flooring online making machine can realize extrusion of base layer and online laminated with color film and wear layer, all is processed in one time.
Vinyl flooring extrusion line has high output, simple manufacturing process and high automation, can reduce energy consumption, and save labor time.

Mixer

It is responsible for the high-speed, uniform, and efficient mixing and pre-plasticization of all raw materials, including PVC resin, calcium carbonate, plasticizers, stabilizers, and DOTP. It employs a classic design combining high-speed hot mixing and low-speed cool mixing. Hot mixing rapidly heats the raw materials and induces frictional shearing, achieving initial gelation; cool mixing quickly cools and disperses the materials, preventing clumping. This ensures that all components of the formulation achieve a uniform molecular-level distribution, guaranteeing the stability and product quality of subsequent extrusion processes.

JHZ97 Parallel Twin Screw Extruder

It can directly process mixed raw materials, and complete the melting, plasticizing, mixing and degassing of raw materials through multiple functional sections, and extrude to form the LVT floor substrate layer, laying the foundation for subsequent calender, lamination and other processes. The maximum extrusion capacity can reach 1500kg/h, and it can process LVT boards with a thickness of 1.5-3mm and a width of 980mm.

Swing Feeder

1.Improve production efficiency
The swing feeder can feed continuously, reduce downtime, and significantly improve production efficiency.
2.Reduce maintenance costs
Compared with molds, the swing feeder has a simple structure and low maintenance cost, which reduces equipment failures and downtime.

Calender

(Roller No.1 and Roller No.2 : Forming and thickness setting.)
Thickness range:1.5mm-3mm..

Calender (Lamination)

Roller No.3 – Roller No.5 : Laminating color film and wear film on line, Embossing on line.

Roller Cooling

The roller cooler is a core shaping and cooling device .It uses nine large metal rollers with internally circulating cooling water to gradually, slowly, and uniformly cool the freshly formed, high-temperature LVT sheet.

High Speed Cutter

The continuously produced, cooled and shaped wide LVT sheets or large-format slabs are quickly and precisely cut into single floorboard blanks of predetermined lengths.
Fixed-length cutting: Based on a preset finished floorboard length (e.g., 1200mm, 1800mm), the continuously moving boards are automatically measured and sheared online, achieving efficient and continuous fixed-length cutting.

Stacker

Pneumatic drives the manipulator to stack the flooring
Fully automatic stacking, saving labor costs

UV Coating and Annealing

1. Increase stain resistance and antibacterial.
2. Protect the flooring from fading.
3. Improve the wear resistance of the flooring.

Punching Machine

Divide the whole flooring into several pieces of the same size

3. Dry Back LVT Line Technical Parameter:

4. Dry Back LVT Extrusion Line Video:

ALL PRODUCT WE SELL:

• PVC foam board production line
• PVC rigid flooring machine
• pVC edge banding machine (Single strip)
• PVC marble sheet production line
• PCPMMAABSPS sheet production line
• PP/PE thick board production line
• PVC roofing sheet production line
• PVC edge banding machine
• pVC free foam sheet production line
• PCPPPE hollow sheet production line
• ABS single layer & multi-layers sheet production line
• Wide floor sheet. water proof sheet production line
• PVC transparent sheet production line
• pWC construction board production line
• PVC/WPC door panel production line
• PVCPE.PP/WPC profile production line
• PVC window profile production line
• PVC marble profile production line
• PVC,PE,PPPPR pipe production line
• Single wall/double wall corrugated pipe line
• PP/PE foam sheet production line
• PVC/WPC foam flooring machine

FAQ:

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Reasons for Choosing Jiahao Machine:

• Pre-sales service is provided by a team with ten years of experience, offering customized solutions;
• Production relies on our own CNC center and skilled craftsmen to ensure reliable quality;
• After-sales service includes full guidance on installation and commissioning, with comprehensive training to ensure you learn how to do it.